Muratori
Muratori LOADER
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Loader
Loader is the Loader-Positioner for composite panels with lifting arms with suction cups, connected to the vacuum system of the Ranger CNC.
Greater automation, more productivity
The Loader, thanks to its arms, picks up aluminium or composite panels from pallets and positions them on a surface equal in height and inclination to the Ranger CNC worktable. Loader is the patented automatic panel loading and positioning system without an operator.
Machine Features
Greater automation
A single operator can control Loader from the Ranger CNC control panel to pick up panels up to 10 meters long from pallets.
On Ranger machining centers equipped with the “Feeder” positioning system, the panel is clamped and made to slide from the supports with bearings as far as the start-of-operation stop.
Greater precision
After the Loader has lifted the panel, the “Feeder” picks it up and brings it to the Machining Centre, where a sensor combines panel start reading with movement of the crossbar to which the Feeder itself is fastened. This makes it possible to position the panel on the Machining Centre, with a precision of a tenth of a millimeter, to start machining.
Greater productivity
Together with Loader, Feeder makes it possible to load and position panels without human intervention.
Moreover, thanks to the PLC of the machining center, Feeder is able to position the panel on the X stop of origin with an accuracy of 1/10 of a mm.
Greater grip
The self-propelled arms equipped with suction cups, for lifting the panels, ensure the secure grip of the composite panels most commonly used in architectural façades. The suction cups have enough travel to enable the panel to be picked up from pallets and subsequently lifted to the highest point.
Greater safety
A series of stops connected to pneumatic pistons rest on the panel, so the suction cups can detach themselves without any risk of the panel falling.
The stops drop down, allowing the panel to reach the same height as the stops of the Ranger machining center. The panel slides on scratch-resistant material strips. The stops feature bearings for easier panel sliding.
More ergonomics
Loader and Feeder allow maximum accessibility to the machining center and eliminate the risk of the panel falling, due to possible operator fatigue, during automatic panel loading and positioning.
Greater efficiency
Thanks to Loader’s technology, the operator can manage the selection of arms to be used, cycle management and panel detachment unit selection from the machining center PLC.
The possibility also exists of pallet change without interrupting the Ranger CNC cycle and of enabling the vacuum suction cups, via the automatic panel detection valve.